2004 Ford F-150 Problems

High Complaint Volume

Real NHTSA owner complaints for the 2004 Ford F-150. Part of Generation 10 — 1997–2004.

20032005
Complaints
2,429
Crashes
99
Fires
53
Injuries
94
Fatalities
7
Recalls
2

Worst 2004 Ford F-150 Problems

Top 3 most-reported issues with average mileage at failure.

#1615 complaints

Visibility:Power Window Devices And Controls

Avg mileage:69,232 mi
Crash-related:3
#2205 complaints

Visibility

Avg mileage:62,387 mi
Crash-related:4
#3109 complaints

Engine & Cooling

Avg mileage:74,685 mi
Crash-related:1
Fires:8
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All Problems by Category

Every NHTSA complaint category for the 2004 Ford F-150.

Visibility:Power Window Devices And Controls
615
complaints
Crashes
3
Fires
Avg Miles
69,232
Visibility
205
complaints
Crashes
4
Fires
Avg Miles
62,387
Engine & Cooling
109
complaints
Crashes
1
Fires
8
Avg Miles
74,685
Engine Problems
92
complaints
Crashes
1
Fires
2
Avg Miles
121,221
Transmission / Drivetrain
88
complaints
Crashes
2
Fires
1
Avg Miles
92,104
Electrical Faults
87
complaints
Crashes
1
Fires
7
Avg Miles
64,610
Suspension Failures
81
complaints
Crashes
Fires
Avg Miles
39,099
Automatic Transmission
66
complaints
Crashes
1
Fires
Avg Miles
38,266
Body Structure
58
complaints
Crashes
1
Fires
Avg Miles
94,207
Steering Defects
57
complaints
Crashes
4
Fires
Avg Miles
63,376
Airbags
48
complaints
Crashes
16
Fires
1
Avg Miles
92,622
Unintended Acceleration
47
complaints
Crashes
8
Fires
3
Avg Miles
58,883
Engine And Engine Cooling:Engine
46
complaints
Crashes
3
Fires
3
Avg Miles
71,062
Tire Defects
40
complaints
Crashes
Fires
Avg Miles
26,998
Air Bags:Frontal
31
complaints
Crashes
18
Fires
2
Avg Miles
40,692
Hydraulic Brakes
30
complaints
Crashes
1
Fires
Avg Miles
36,313
Gasoline Fuel System
28
complaints
Crashes
1
Fires
1
Avg Miles
69,537
Service Brakes, Hydraulic:Foundation Components:Disc:Rotor
27
complaints
Crashes
Fires
Avg Miles
11,532
Other Equipment
25
complaints
Crashes
1
Fires
1
Avg Miles
48,407
Fuel System
24
complaints
Crashes
1
Fires
2
Avg Miles
104,661
Brakes
24
complaints
Crashes
1
Fires
1
Avg Miles
83,068
Wipers & Visibility
23
complaints
Crashes
Fires
Avg Miles
89,713
Driveline
22
complaints
Crashes
Fires
Avg Miles
28,156
Structural Problems
22
complaints
Crashes
Fires
Avg Miles
35,882
Parking-Brake Issues
21
complaints
Crashes
1
Fires
Avg Miles
52,389
Suspension:Front
20
complaints
Crashes
1
Fires
Avg Miles
30,513
Power Train:Driveline:Differential Unit
19
complaints
Crashes
Fires
Avg Miles
17,890
Service Brakes, Hydraulic:Antilock/Traction Control/Electronic Limited Slip
17
complaints
Crashes
5
Fires
1
Avg Miles
14,498
Wheel Issues
16
complaints
Crashes
Fires
Avg Miles
69,702

Search Owner Complaints

Read what owners actually reported to NHTSA for the 2004 Ford F-150. Type a keyword (e.g. “transmission”, “stalling”, “brakes”) to filter.

Recalls for 2004 Ford F-150

2 NHTSA recall campaigns affecting ~2,425,000 vehicles.

11V385000Fuel System, Gasoline:storage:tank Assembly:mounting
~1,100,000 affected

FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.

11V107000Air Bags:frontal:driver Side:inflator Module
~1,325,000 affected

FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.

Other Ford F-150 Years

2004 Ford F-150 — FAQ

Answers based on real NHTSA complaint and recall data for this specific model year.

Is the 2004 Ford F-150 reliable?
Verdict: High Complaint Volume. The 2004 Ford F-150 has 2,429 NHTSA complaints, 99 crash-related, and 2 recall campaigns. The most common issue is Visibility:Power Window Devices And Controls with 615 complaints. Source: NHTSA via VinItel.
What are common problems with the 2004 Ford F-150?
Top reported problems: Visibility:Power Window Devices And Controls (615 complaints, avg 69,232 mi); Visibility (205 complaints, avg 62,387 mi); Engine & Cooling (109 complaints, avg 74,685 mi). Every complaint is filed by an owner with NHTSA — this is raw reported data, not editorial opinion.
At what mileage do problems start on the 2004 Ford F-150?
The weighted average mileage at time of complaint is about 66,361 miles. Some components fail earlier, some later — check the "All Problems by Category" table above for per-issue averages.
How safe is the 2004 Ford F-150?
NHTSA complaints for the 2004 Ford F-150 include 99 crash-related reports, 53 fire reports, 94 injuries, and 7 fatalities. These are owner-reported incidents, not official crash-test ratings — a complaint being filed doesn't confirm a defect, but clusters around specific components are worth investigating.
Does the 2004 Ford F-150 have any recalls?
Yes — 2 NHTSA recall campaigns affecting an estimated 2,425,000 vehicles. Recalls are free to fix at the dealer. Always verify by VIN whether the specific car you're looking at has had its recalls addressed.
Should I buy a 2004 Ford F-150?
This year has a higher-than-normal complaint volume. It's not an automatic no, but focus inspection on the top reported issue (visibility:power window devices and controls) and verify open recalls have been addressed.

Source: NHTSA (National Highway Traffic Safety Administration) complaint and recall databases, aggregated by VinItel.

Wider context: See the full Ford F-150 reliability report with year-by-year comparison and generation analysis.

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