2006 Ford Fusion Problems

Below Average Complaints

Real NHTSA owner complaints for the 2006 Ford Fusion. Part of Generation 1 — 2006–2012.

< older2007
Complaints
919
Crashes
57
Fires
4
Injuries
47
Fatalities
Recalls
4

Worst 2006 Ford Fusion Problems

Top 3 most-reported issues with average mileage at failure.

#1313 complaints

Airbags

Avg mileage:93,451 mi
Crash-related:21
#294 complaints

Transmission / Drivetrain

Avg mileage:85,496 mi
Crash-related:2
#362 complaints

Electrical Faults

Avg mileage:102,866 mi
Crash-related:1
Fires:2
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All Problems by Category

Every NHTSA complaint category for the 2006 Ford Fusion.

Airbags
313
complaints
Crashes
21
Fires
Avg Miles
93,451
Transmission / Drivetrain
94
complaints
Crashes
2
Fires
Avg Miles
85,496
Electrical Faults
62
complaints
Crashes
1
Fires
2
Avg Miles
102,866
Automatic Transmission
52
complaints
Crashes
Fires
1
Avg Miles
65,116
Engine Problems
47
complaints
Crashes
4
Fires
1
Avg Miles
96,450
Latches / Locks
31
complaints
Crashes
Fires
Avg Miles
48,291
Unintended Acceleration
28
complaints
Crashes
4
Fires
Avg Miles
95,866
Brakes
27
complaints
Crashes
7
Fires
Avg Miles
109,308
Body Structure
25
complaints
Crashes
3
Fires
Avg Miles
92,621
Structure:Body:Door
25
complaints
Crashes
Fires
Avg Miles
72,838
Headlight/Taillight Failures
18
complaints
Crashes
Fires
Avg Miles
88,273
Structural Problems
14
complaints
Crashes
Fires
Avg Miles
61,000
Fuel System
12
complaints
Crashes
Fires
Avg Miles
76,259
Steering Defects
11
complaints
Crashes
1
Fires
Avg Miles
91,516
Hydraulic Brakes
10
complaints
Crashes
1
Fires
Avg Miles
83,700
Seat Belt Issues
9
complaints
Crashes
1
Fires
Avg Miles
77,883
Seat-Related Issues
9
complaints
Crashes
Fires
Avg Miles
44,688
Suspension Failures
9
complaints
Crashes
1
Fires
Avg Miles
63,681
Electrical System:Ignition
8
complaints
Crashes
Fires
Avg Miles
49,044
Structure:Frame And Members
8
complaints
Crashes
Fires
Avg Miles
93,000
Engine & Cooling
7
complaints
Crashes
Fires
Avg Miles
67,686
Other Equipment
6
complaints
Crashes
Fires
Avg Miles
34,750
Latches/Locks/Linkages:Doors:Latch
6
complaints
Crashes
Fires
Avg Miles
77,900
Wheel Issues
6
complaints
Crashes
2
Fires
Avg Miles
50,263
Air Bags:Frontal
5
complaints
Crashes
4
Fires
Avg Miles
30,075
Tire Defects
5
complaints
Crashes
Fires
Avg Miles
29,658
Electronic Stability Control
4
complaints
Crashes
Fires
Avg Miles
Visibility:Windshield
3
complaints
Crashes
Fires
Avg Miles
Air Bags:Side/Window
2
complaints
Crashes
2
Fires
Avg Miles

Search Owner Complaints

Read what owners actually reported to NHTSA for the 2006 Ford Fusion. Type a keyword (e.g. “transmission”, “stalling”, “brakes”) to filter.

Recalls for 2006 Ford Fusion

4 NHTSA recall campaigns affecting ~5,749,872 vehicles.

21V158000Air Bags:frontal:driver Side:inflator Module
~2,602,668 affected

Ford Motor Company (Ford) is recalling certain 2007-2011 Ranger, 2006-2012 Fusion, Lincoln Zephyr, Lincoln MKZ, 2006-2011 Mercury Milan, 2007-2010 Ford Edge, and Lincoln MKX vehicles. The driver's side air bag inflator may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

19V904000Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module
~600,166 affected

Ford Motor Company (Ford) is recalling certain 2006-2010 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ vehicles. The valves within the ABS Hydraulic Control Units (HCU) may react with brake fluids containing specific corrosion preventative additives. This reaction may cause the valves to not close properly.

17V024000Air Bags:frontal:passenger Side:inflator Module
~654,695 affected

Ford Motor Company (Ford) is recalling certain 2012 Ford Fusion and Mustang and Lincoln Zephyr and MKZ vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain 2009 Ford Ranger, Edge, Fusion and Mustang, Lincoln MKX, MKZ and Zephyr and Mercury Milan vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia and West Virginia, or "Zone B." Additionally, unless included in "Zone A" or "Zone B" above, Ford is recalling certain 2007-2008 Ford Ranger, Edge and Lincoln MKX, 2006-2008 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ, 2005-2008 Ford Mustang and 2005-2006 Ford GT vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin and Wyoming. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

16V384000Air Bags:frontal:passenger Side:inflator Module
~1,892,343 affected

Ford Motor Company (Ford) is recalling certain model year 2007-2011 Ford Ranger vehicles, 2006-2011 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2007-2010 Ford Edge, Lincoln MKX vehicles, 2005-2006 Ford GT vehicles, and 2005-2011 Ford Mustang vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain model year 2007-2008 Ford Ranger, Edge and Lincoln MKX vehicles, 2006-2008 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2005-2006 Ford GT vehicles and 2005-2008 Ford Mustang vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." Any vehicle not included in "Zone A", or "Zone B" is not included in the safety recall. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Other Ford Fusion Years

2006 Ford Fusion — FAQ

Answers based on real NHTSA complaint and recall data for this specific model year.

Is the 2006 Ford Fusion reliable?
Verdict: Below Average Complaints. The 2006 Ford Fusion has 919 NHTSA complaints, 57 crash-related, and 4 recall campaigns. The most common issue is Airbags with 313 complaints. Source: NHTSA via VinItel.
What are common problems with the 2006 Ford Fusion?
Top reported problems: Airbags (313 complaints, avg 93,451 mi); Transmission / Drivetrain (94 complaints, avg 85,496 mi); Electrical Faults (62 complaints, avg 102,866 mi). Every complaint is filed by an owner with NHTSA — this is raw reported data, not editorial opinion.
At what mileage do problems start on the 2006 Ford Fusion?
The weighted average mileage at time of complaint is about 85,734 miles. Some components fail earlier, some later — check the "All Problems by Category" table above for per-issue averages.
How safe is the 2006 Ford Fusion?
NHTSA complaints for the 2006 Ford Fusion include 57 crash-related reports, 4 fire reports, 47 injuries, and 0 fatalities. These are owner-reported incidents, not official crash-test ratings — a complaint being filed doesn't confirm a defect, but clusters around specific components are worth investigating.
Does the 2006 Ford Fusion have any recalls?
Yes — 4 NHTSA recall campaigns affecting an estimated 5,749,872 vehicles. Recalls are free to fix at the dealer. Always verify by VIN whether the specific car you're looking at has had its recalls addressed.
Should I buy a 2006 Ford Fusion?
Fewer complaints than typical for this model. That's a good sign, but every individual car is different — the VIN still tells you what happened to this specific one.

Source: NHTSA (National Highway Traffic Safety Administration) complaint and recall databases, aggregated by VinItel.

Wider context: See the full Ford Fusion reliability report with year-by-year comparison and generation analysis.

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