2003 Volvo S60 Problems

High Complaint Volume

Real NHTSA owner complaints for the 2003 Volvo S60.

20022004
Complaints
168
Crashes
1
Fires
1
Injuries
0
Fatalities
Recalls
3

Worst 2003 Volvo S60 Problems

Top 3 most-reported issues with average mileage at failure.

#151 complaints

Electrical Faults

Avg mileage:106,542 mi
#218 complaints

Unintended Acceleration

Avg mileage:52,830 mi
Crash-related:1
#310 complaints

Engine & Cooling

Avg mileage:65,834 mi
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All Problems by Category

Every NHTSA complaint category for the 2003 Volvo S60.

Electrical Faults
51
complaints
Crashes
Fires
Avg Miles
106,542
Unintended Acceleration
18
complaints
Crashes
1
Fires
Avg Miles
52,830
Engine & Cooling
10
complaints
Crashes
Fires
Avg Miles
65,834
Airbags
8
complaints
Crashes
Fires
Avg Miles
119,334
Headlight/Taillight Failures
8
complaints
Crashes
Fires
Avg Miles
138,382
Engine And Engine Cooling:Engine
6
complaints
Crashes
Fires
Avg Miles
56,772
Fuel System
6
complaints
Crashes
Fires
Avg Miles
130,496
Engine Problems
5
complaints
Crashes
Fires
Avg Miles
98,600
Automatic Transmission
5
complaints
Crashes
Fires
Avg Miles
29,900
Structural Problems
4
complaints
Crashes
Fires
Avg Miles
Other Equipment
3
complaints
Crashes
Fires
Avg Miles
Gasoline Fuel System
3
complaints
Crashes
Fires
Avg Miles
Latches / Locks
3
complaints
Crashes
Fires
Avg Miles
Steering Defects
3
complaints
Crashes
Fires
Avg Miles
Structure:Body:Door
3
complaints
Crashes
Fires
Avg Miles
Tire Defects
3
complaints
Crashes
Fires
Avg Miles
Instrument Cluster
2
complaints
Crashes
Fires
Avg Miles
Electronic Stability Control
2
complaints
Crashes
Fires
Avg Miles
Seat Belt Issues
2
complaints
Crashes
Fires
Avg Miles
Child Seat
1
complaints
Crashes
Fires
Avg Miles
Child Seat:Tether: Strap/Webbing
1
complaints
Crashes
Fires
Avg Miles
Electrical System:12v/24v/48v Battery
1
complaints
Crashes
Fires
Avg Miles
Electrical System:Ignition
1
complaints
Crashes
Fires
Avg Miles
Equipment:Electrical
1
complaints
Crashes
Fires
Avg Miles
Exterior Lighting:Turn Signal
1
complaints
Crashes
Fires
Avg Miles
Fuel System, Gasoline:Delivery
1
complaints
Crashes
Fires
Avg Miles
Fuel Pump
1
complaints
Crashes
Fires
Avg Miles
Fuel System, Other
1
complaints
Crashes
Fires
Avg Miles
Fuel System, Other:Storage:Tank Assembly
1
complaints
Crashes
Fires
Avg Miles

Search Owner Complaints

Read what owners actually reported to NHTSA for the 2003 Volvo S60. Type a keyword (e.g. “transmission”, “stalling”, “brakes”) to filter.

Recalls for 2003 Volvo S60

3 NHTSA recall campaigns affecting ~313,923 vehicles.

21V766000Air Bags:frontal:driver Side:inflator Module
~259,383 affected

Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

20V681000Air Bags:frontal:driver Side:inflator Module
~54,124 affected

Volvo Car USA LLC (Volvo Car) is recalling certain 2001-2003 S80 and S60 vehicles sold or ever registered in Alabama, Arkansas, Florida, Georgia, Hawaii, Louisiana, Mississippi, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands. The driver side frontal air bag inflator may rupture, sending metal fragments into the passage compartment, when the driver side air bag is deployed.

10V566000Equipment:electrical:navigational System(global Positioning System)
~416 affected

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

Other Volvo S60 Years

2003 Volvo S60 — FAQ

Answers based on real NHTSA complaint and recall data for this specific model year.

Is the 2003 Volvo S60 reliable?
Verdict: High Complaint Volume. The 2003 Volvo S60 has 168 NHTSA complaints, 1 crash-related, and 3 recall campaigns. The most common issue is Electrical Faults with 51 complaints. Source: NHTSA via VinItel.
What are common problems with the 2003 Volvo S60?
Top reported problems: Electrical Faults (51 complaints, avg 106,542 mi); Unintended Acceleration (18 complaints, avg 52,830 mi); Engine & Cooling (10 complaints, avg 65,834 mi). Every complaint is filed by an owner with NHTSA — this is raw reported data, not editorial opinion.
At what mileage do problems start on the 2003 Volvo S60?
The weighted average mileage at time of complaint is about 92,912 miles. Some components fail earlier, some later — check the "All Problems by Category" table above for per-issue averages.
How safe is the 2003 Volvo S60?
NHTSA complaints for the 2003 Volvo S60 include 1 crash-related reports, 1 fire reports, 0 injuries, and 0 fatalities. These are owner-reported incidents, not official crash-test ratings — a complaint being filed doesn't confirm a defect, but clusters around specific components are worth investigating.
Does the 2003 Volvo S60 have any recalls?
Yes — 3 NHTSA recall campaigns affecting an estimated 313,923 vehicles. Recalls are free to fix at the dealer. Always verify by VIN whether the specific car you're looking at has had its recalls addressed.
Should I buy a 2003 Volvo S60?
This year has a higher-than-normal complaint volume. It's not an automatic no, but focus inspection on the top reported issue (electrical faults) and verify open recalls have been addressed.

Source: NHTSA (National Highway Traffic Safety Administration) complaint and recall databases, aggregated by VinItel.

Wider context: See the full Volvo S60 reliability report with year-by-year comparison and generation analysis.

Check Your Specific 2003 Volvo S60

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