Worst 2002 Volvo S60 Problems
Top 3 most-reported issues with average mileage at failure.
Electrical Faults
Gasoline Fuel System
Fuel System
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All Problems by Category
Every NHTSA complaint category for the 2002 Volvo S60.
| Component | Complaints | Crashes | Fires | Avg Mileage | Volume |
|---|---|---|---|---|---|
| Electrical Faults | 28 | — | 1 | 98,509 mi | |
| Gasoline Fuel System | 26 | — | — | 111,501 mi | |
| Fuel System | 25 | — | — | 137,405 mi | |
| Unintended Acceleration | 20 | — | — | 96,305 mi | |
| Fuel Pump | 15 | — | — | 94,824 mi | |
| Airbags | 12 | 1 | — | 140,614 mi | |
| Tire Defects | 12 | 1 | — | 30,494 mi | |
| Engine & Cooling | 8 | — | 1 | 110,325 mi | |
| Transmission / Drivetrain | 6 | 1 | — | 105,800 mi | |
| Tires:Sidewall | 6 | — | — | 14,125 mi | |
| Engine Problems | 5 | — | — | 116,500 mi | |
| Headlight/Taillight Failures | 5 | — | — | 153,755 mi | |
| Automatic Transmission | 5 | — | — | 54,125 mi | |
| Seat-Related Issues | 5 | — | 1 | 159,333 mi | |
| Suspension Failures | 5 | — | — | 22,000 mi | |
| Electrical System:Ignition | 4 | — | — | — | |
| Electronic Stability Control | 3 | — | — | — | |
| Engine And Engine Cooling:Engine | 3 | — | — | — | |
| Seat Belt Issues | 3 | — | — | — | |
| Instrument Cluster | 2 | — | — | — | |
| Fuel System, Gasoline:Delivery | 2 | — | — | — | |
| Fuel System, Other | 2 | — | — | — | |
| Fuel System, Other:Delivery:Fuel Pump | 2 | — | — | — | |
| Power Train:Axle Assembly | 2 | — | — | — | |
| Brakes | 2 | — | — | — | |
| Structure:Frame And Members | 2 | — | — | — | |
| Traction Control System | 2 | — | — | — | |
| Wheel Issues | 2 | — | — | — | |
| Wheels:Rim | 2 | — | — | — |
Search Owner Complaints
Read what owners actually reported to NHTSA for the 2002 Volvo S60. Type a keyword (e.g. “transmission”, “stalling”, “brakes”) to filter.
Recalls for 2002 Volvo S60
3 NHTSA recall campaigns affecting ~313,923 vehicles.
Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.
Volvo Car USA LLC (Volvo Car) is recalling certain 2001-2003 S80 and S60 vehicles sold or ever registered in Alabama, Arkansas, Florida, Georgia, Hawaii, Louisiana, Mississippi, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands. The driver side frontal air bag inflator may rupture, sending metal fragments into the passage compartment, when the driver side air bag is deployed.
VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.
Other Volvo S60 Years
2002 Volvo S60 — FAQ
Answers based on real NHTSA complaint and recall data for this specific model year.
Is the 2002 Volvo S60 reliable?
What are common problems with the 2002 Volvo S60?
At what mileage do problems start on the 2002 Volvo S60?
How safe is the 2002 Volvo S60?
Does the 2002 Volvo S60 have any recalls?
Should I buy a 2002 Volvo S60?
Source: NHTSA (National Highway Traffic Safety Administration) complaint and recall databases, aggregated by VinItel.
Wider context: See the full Volvo S60 reliability report with year-by-year comparison and generation analysis.
Check Your Specific 2002 Volvo S60
Real owner complaints tell you about the model. The VIN tells you about your specific car — accidents, title issues, odometer fraud.
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