2004 Volvo S80 Problems

Typical for Model

Real NHTSA owner complaints for the 2004 Volvo S80.

20032005
Complaints
63
Crashes
6
Fires
0
Injuries
3
Fatalities
Recalls
2

Worst 2004 Volvo S80 Problems

Top 3 most-reported issues with average mileage at failure.

#113 complaints

Fuel System

Avg mileage:123,414 mi
#25 complaints

Electrical Faults

Avg mileage:134,001 mi
#35 complaints

Suspension Failures

Avg mileage:119,800 mi
Crash-related:1
Considering a 2004 Volvo S80?

Check the actual VIN — every car is different.

This page shows the model year's reputation. The VIN tells you about this specific car — accidents, title issues, odometer rollbacks. Full report just $4.99 (vs. Carfax $44.99).

Check VIN Free

All Problems by Category

Every NHTSA complaint category for the 2004 Volvo S80.

Fuel System
13
complaints
Crashes
Fires
Avg Miles
123,414
Electrical Faults
5
complaints
Crashes
Fires
Avg Miles
134,001
Suspension Failures
5
complaints
Crashes
1
Fires
Avg Miles
119,800
Engine And Engine Cooling:Engine
4
complaints
Crashes
Fires
Avg Miles
Engine Problems
3
complaints
Crashes
Fires
Avg Miles
Transmission / Drivetrain
3
complaints
Crashes
Fires
Avg Miles
Steering:Linkages
3
complaints
Crashes
Fires
Avg Miles
Airbags
2
complaints
Crashes
1
Fires
Avg Miles
Headlight/Taillight Failures
2
complaints
Crashes
Fires
Avg Miles
Seat Belt Issues
2
complaints
Crashes
Fires
Avg Miles
Service Brakes, Hydraulic:Foundation Components:Hoses, Lines/Piping, And Fittings
2
complaints
Crashes
Fires
Avg Miles
Steering Defects
2
complaints
Crashes
Fires
Avg Miles
Tire Defects
2
complaints
Crashes
Fires
Avg Miles
Unintended Acceleration
2
complaints
Crashes
1
Fires
Avg Miles
Wheel Issues
2
complaints
Crashes
1
Fires
Avg Miles
Air Bags:Frontal
1
complaints
Crashes
Fires
Avg Miles
Engine & Cooling
1
complaints
Crashes
Fires
Avg Miles
Fuel Pump
1
complaints
Crashes
Fires
Avg Miles
Automatic Transmission
1
complaints
Crashes
Fires
Avg Miles
Driveline
1
complaints
Crashes
Fires
Avg Miles
Seat Belts:Front
1
complaints
Crashes
1
Fires
Avg Miles
Service Brakes, Electric
1
complaints
Crashes
Fires
Avg Miles
Steering:Hydraulic Power Assist System
1
complaints
Crashes
Fires
Avg Miles
Tires:Tread/Belt
1
complaints
Crashes
1
Fires
Avg Miles

Search Owner Complaints

Read what owners actually reported to NHTSA for the 2004 Volvo S80. Type a keyword (e.g. “transmission”, “stalling”, “brakes”) to filter.

Recalls for 2004 Volvo S80

2 NHTSA recall campaigns affecting ~259,799 vehicles.

21V766000Air Bags:frontal:driver Side:inflator Module
~259,383 affected

Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

10V566000Equipment:electrical:navigational System(global Positioning System)
~416 affected

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

Other Volvo S80 Years

2004 Volvo S80 — FAQ

Answers based on real NHTSA complaint and recall data for this specific model year.

Is the 2004 Volvo S80 reliable?
Verdict: Typical for Model. The 2004 Volvo S80 has 63 NHTSA complaints, 6 crash-related, and 2 recall campaigns. The most common issue is Fuel System with 13 complaints. Source: NHTSA via VinItel.
What are common problems with the 2004 Volvo S80?
Top reported problems: Fuel System (13 complaints, avg 123,414 mi); Electrical Faults (5 complaints, avg 134,001 mi); Suspension Failures (5 complaints, avg 119,800 mi). Every complaint is filed by an owner with NHTSA — this is raw reported data, not editorial opinion.
At what mileage do problems start on the 2004 Volvo S80?
The weighted average mileage at time of complaint is about 124,930 miles. Some components fail earlier, some later — check the "All Problems by Category" table above for per-issue averages.
How safe is the 2004 Volvo S80?
NHTSA complaints for the 2004 Volvo S80 include 6 crash-related reports, 0 fire reports, 3 injuries, and 0 fatalities. These are owner-reported incidents, not official crash-test ratings — a complaint being filed doesn't confirm a defect, but clusters around specific components are worth investigating.
Does the 2004 Volvo S80 have any recalls?
Yes — 2 NHTSA recall campaigns affecting an estimated 259,799 vehicles. Recalls are free to fix at the dealer. Always verify by VIN whether the specific car you're looking at has had its recalls addressed.
Should I buy a 2004 Volvo S80?
Complaint levels are in line with what's expected. Normal used-car due diligence applies — check the specific VIN for accident history, open recalls, and title brands.

Source: NHTSA (National Highway Traffic Safety Administration) complaint and recall databases, aggregated by VinItel.

Wider context: See the full Volvo S80 reliability report with year-by-year comparison and generation analysis.

Check Your Specific 2004 Volvo S80

Real owner complaints tell you about the model. The VIN tells you about your specific car — accidents, title issues, odometer fraud.

Check Any VIN — $4.99