2006 Volvo S40 Problems

Typical for Model

Real NHTSA owner complaints for the 2006 Volvo S40.

20052007
Complaints
81
Crashes
1
Fires
0
Injuries
2
Fatalities
Recalls
1

Worst 2006 Volvo S40 Problems

Top 3 most-reported issues with average mileage at failure.

#123 complaints

Electrical Faults

Avg mileage:85,239 mi
#27 complaints

Fuel System

#36 complaints

Structural Problems

Avg mileage:92,667 mi
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All Problems by Category

Every NHTSA complaint category for the 2006 Volvo S40.

Electrical Faults
23
complaints
Crashes
Fires
Avg Miles
85,239
Fuel System
7
complaints
Crashes
Fires
Avg Miles
Structural Problems
6
complaints
Crashes
Fires
Avg Miles
92,667
Engine Problems
5
complaints
Crashes
Fires
Avg Miles
102,000
Sunroof/Moonroof
4
complaints
Crashes
Fires
Avg Miles
Airbags
3
complaints
Crashes
Fires
Avg Miles
Engine & Cooling
3
complaints
Crashes
Fires
Avg Miles
Electronic Stability Control
2
complaints
Crashes
Fires
Avg Miles
Service Brakes, Hydraulic:Pedals And Linkages
2
complaints
Crashes
Fires
Avg Miles
Body Structure
2
complaints
Crashes
Fires
Avg Miles
Air Bags:On-Off Switch Assembly
1
complaints
Crashes
Fires
Avg Miles
Instrument Cluster
1
complaints
Crashes
Fires
Avg Miles
Electrical System:Wiring:Interior/Under Dash
1
complaints
Crashes
Fires
Avg Miles
Engine And Engine Cooling:Cooling System:Hoses/Lines/Piping/Fittings
1
complaints
Crashes
Fires
Avg Miles
Engine And Engine Cooling:Exhaust System
1
complaints
Crashes
Fires
Avg Miles
Other Equipment
1
complaints
Crashes
Fires
Avg Miles
Equipment Adaptive/Mobility
1
complaints
Crashes
Fires
Avg Miles
Headlight/Taillight Failures
1
complaints
Crashes
Fires
Avg Miles
Gasoline Fuel System
1
complaints
Crashes
Fires
Avg Miles
Fuel Pump
1
complaints
Crashes
Fires
Avg Miles
Latches/Locks/Linkages:Doors:Latch
1
complaints
Crashes
Fires
Avg Miles
Transmission / Drivetrain
1
complaints
Crashes
Fires
Avg Miles
Seat-Related Issues
1
complaints
Crashes
Fires
Avg Miles
Hydraulic Brakes
1
complaints
Crashes
Fires
Avg Miles
Service Brakes, Hydraulic:Antilock/Traction Control/Electronic Limited Slip
1
complaints
Crashes
Fires
Avg Miles
Structure:Body:Door
1
complaints
Crashes
Fires
Avg Miles
Tires:Sidewall
1
complaints
Crashes
Fires
Avg Miles
Traction Control System
1
complaints
Crashes
Fires
Avg Miles
Unintended Acceleration
1
complaints
Crashes
1
Fires
Avg Miles

Search Owner Complaints

Read what owners actually reported to NHTSA for the 2006 Volvo S40. Type a keyword (e.g. “transmission”, “stalling”, “brakes”) to filter.

Recalls for 2006 Volvo S40

1 NHTSA recall campaign affecting ~416 vehicles.

10V566000Equipment:electrical:navigational System(global Positioning System)
~416 affected

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

Other Volvo S40 Years

2006 Volvo S40 — FAQ

Answers based on real NHTSA complaint and recall data for this specific model year.

Is the 2006 Volvo S40 reliable?
Verdict: Typical for Model. The 2006 Volvo S40 has 81 NHTSA complaints, 1 crash-related, and 1 recall campaign. The most common issue is Electrical Faults with 23 complaints. Source: NHTSA via VinItel.
What are common problems with the 2006 Volvo S40?
Top reported problems: Electrical Faults (23 complaints, avg 85,239 mi); Fuel System (7 complaints); Structural Problems (6 complaints, avg 92,667 mi). Every complaint is filed by an owner with NHTSA — this is raw reported data, not editorial opinion.
At what mileage do problems start on the 2006 Volvo S40?
The weighted average mileage at time of complaint is about 89,015 miles. Some components fail earlier, some later — check the "All Problems by Category" table above for per-issue averages.
How safe is the 2006 Volvo S40?
NHTSA complaints for the 2006 Volvo S40 include 1 crash-related reports, 0 fire reports, 2 injuries, and 0 fatalities. These are owner-reported incidents, not official crash-test ratings — a complaint being filed doesn't confirm a defect, but clusters around specific components are worth investigating.
Does the 2006 Volvo S40 have any recalls?
Yes — 1 NHTSA recall campaign affecting an estimated 416 vehicles. Recalls are free to fix at the dealer. Always verify by VIN whether the specific car you're looking at has had its recalls addressed.
Should I buy a 2006 Volvo S40?
Complaint levels are in line with what's expected. Normal used-car due diligence applies — check the specific VIN for accident history, open recalls, and title brands.

Source: NHTSA (National Highway Traffic Safety Administration) complaint and recall databases, aggregated by VinItel.

Wider context: See the full Volvo S40 reliability report with year-by-year comparison and generation analysis.

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