2004 GMC Sierra 2500 Problems

High Complaint Volume

Real NHTSA owner complaints for the 2004 GMC Sierra 2500.

20032005
Complaints
175
Crashes
4
Fires
4
Injuries
5
Fatalities
1
Recalls
0

Worst 2004 GMC Sierra 2500 Problems

Top 3 most-reported issues with average mileage at failure.

#133 complaints

Brakes

Avg mileage:100,083 mi
#227 complaints

Instrument Cluster

Avg mileage:57,966 mi
#320 complaints

Electrical Faults

Avg mileage:61,540 mi
Fires:3
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All Problems by Category

Every NHTSA complaint category for the 2004 GMC Sierra 2500.

Brakes
33
complaints
Crashes
Fires
Avg Miles
100,083
Instrument Cluster
27
complaints
Crashes
Fires
Avg Miles
57,966
Electrical Faults
20
complaints
Crashes
Fires
3
Avg Miles
61,540
Hydraulic Brakes
16
complaints
Crashes
1
Fires
Avg Miles
69,813
Engine Problems
9
complaints
Crashes
Fires
Avg Miles
67,438
Diesel Fuel System
5
complaints
Crashes
Fires
Avg Miles
95,400
Steering Defects
5
complaints
Crashes
1
Fires
Avg Miles
96,833
Engine And Engine Cooling:Exhaust System
3
complaints
Crashes
Fires
Avg Miles
Automatic Transmission
3
complaints
Crashes
Fires
Avg Miles
Service Brakes, Hydraulic:Antilock/Traction Control/Electronic Limited Slip
3
complaints
Crashes
Fires
Avg Miles
Tire Defects
3
complaints
Crashes
Fires
Avg Miles
Airbags
2
complaints
Crashes
2
Fires
1
Avg Miles
Electrical System:Wiring:Interior/Under Dash
2
complaints
Crashes
Fires
Avg Miles
Electronic Stability Control
2
complaints
Crashes
Fires
Avg Miles
Engine & Cooling
2
complaints
Crashes
Fires
Avg Miles
Engine And Engine Cooling:Engine:Diesel
2
complaints
Crashes
Fires
Avg Miles
Fuel System
2
complaints
Crashes
Fires
Avg Miles
Transmission / Drivetrain
2
complaints
Crashes
Fires
Avg Miles
Power Train:Axle Assembly:Axle Shaft:Seal
2
complaints
Crashes
Fires
Avg Miles
Power Train:Transfer Case (4-Wheel Drive)
2
complaints
Crashes
Fires
Avg Miles
Structure:Frame And Members
2
complaints
Crashes
Fires
Avg Miles
Unintended Acceleration
2
complaints
Crashes
Fires
Avg Miles
Engine And Engine Cooling:Cooling System
1
complaints
Crashes
Fires
Avg Miles
Engine And Engine Cooling:Exhaust System:Manifold/Header/Muffler/Tail Pipe
1
complaints
Crashes
Fires
Avg Miles
Other Equipment
1
complaints
Crashes
Fires
Avg Miles
Equipment Adaptive/Mobility
1
complaints
Crashes
Fires
Avg Miles
Equipment:Appliance:Air Conditioner
1
complaints
Crashes
Fires
Avg Miles
Headlight/Taillight Failures
1
complaints
Crashes
Fires
Avg Miles
Exterior Lighting:Turn Signal
1
complaints
Crashes
Fires
Avg Miles
Fuel System, Other:Fuel Injection System
1
complaints
Crashes
Fires
Avg Miles

Search Owner Complaints

Read what owners actually reported to NHTSA for the 2004 GMC Sierra 2500. Type a keyword (e.g. “transmission”, “stalling”, “brakes”) to filter.

Other GMC Sierra 2500 Years

2004 GMC Sierra 2500 — FAQ

Answers based on real NHTSA complaint and recall data for this specific model year.

Is the 2004 GMC Sierra 2500 reliable?
Verdict: High Complaint Volume. The 2004 GMC Sierra 2500 has 175 NHTSA complaints, 4 crash-related, and 0 recall campaigns. The most common issue is Brakes with 33 complaints. Source: NHTSA via VinItel.
What are common problems with the 2004 GMC Sierra 2500?
Top reported problems: Brakes (33 complaints, avg 100,083 mi); Instrument Cluster (27 complaints, avg 57,966 mi); Electrical Faults (20 complaints, avg 61,540 mi). Every complaint is filed by an owner with NHTSA — this is raw reported data, not editorial opinion.
At what mileage do problems start on the 2004 GMC Sierra 2500?
The weighted average mileage at time of complaint is about 76,380 miles. Some components fail earlier, some later — check the "All Problems by Category" table above for per-issue averages.
How safe is the 2004 GMC Sierra 2500?
NHTSA complaints for the 2004 GMC Sierra 2500 include 4 crash-related reports, 4 fire reports, 5 injuries, and 1 fatalities. These are owner-reported incidents, not official crash-test ratings — a complaint being filed doesn't confirm a defect, but clusters around specific components are worth investigating.
Does the 2004 GMC Sierra 2500 have any recalls?
No NHTSA recall campaigns have been issued for the 2004 GMC Sierra 2500 as of the latest data sync. Verify by VIN for the most current status — new recalls can be issued years after a model year ships.
Should I buy a 2004 GMC Sierra 2500?
This year has a higher-than-normal complaint volume. It's not an automatic no, but focus inspection on the top reported issue (brakes) and verify open recalls have been addressed.

Source: NHTSA (National Highway Traffic Safety Administration) complaint and recall databases, aggregated by VinItel.

Wider context: See the full GMC Sierra 2500 reliability report with year-by-year comparison and generation analysis.

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